Loudspeaker Protector Monitors Current

This circuit uses a 0.1O 1W resistor connected in series with the output of a power amplifier. When the amplifier is delivering 100W into an 8O load, the resistor will be dissipating 1.25W. The resulting temperature rise is sensed by a thermistor which is thermally bonded to the resistor. The thermistor is connected in series with a resistor string which is monitored by the non-inverting (+) inputs of four comparators in an LM339 quad comparator. All of the comparator inverting inputs are connected to an adjustable threshold voltage provided by trimpot VR1. As the thermistor heats up, its resistance increases, raising the voltage along the resistor ladder.

Circuit diagram:
When the voltage on the non-inverting input of each comparator exceeds the voltage at its inverting input, the output switches high and illuminates the relevant LED. NOR gate latches are connected to the outputs of the third and fourth comparators. When the third comparator switches high, the first latch is set, turning on Q1 and relay 1. This switches in an attenuation network (resistors RA & RB) to reduce the power level. However, if the power level is still excessive, comparator 4 will switch, setting its latch and turning on Q2 and relay 2.

This disconnects the loudspeaker load. The thermistor then needs to cool down before normal operation will be restored. The values of R1-R4 depend on the thermistor used. For example, if a thermistor with a resistance of 1.5kO at 25°C is used, then R1 could be around 1.5kO and R2, R3 and R4 would each be 100O (depending the temperature coefficient of the thermistor). The setup procedure involves connecting a sinewave oscillator to the input of the power amplifier and using a dummy load for the output. Set the power level desired and adjust trimpot VR1 to light LED1. Then increase the power to check that the other LEDs light at satisfactory levels.